Advanced Casting & Smart Manufacturing for the Wind Power Industry by Kangshuo Group

Introduction

In 2023, global new wind power capacity reached 116.6 GW, including 105.8 GW onshore and 10.9 GW offshore, according to the Global Wind Energy Council.

The global wind power market was valued at USD 99.28 billion in 2021 and is projected to grow at a CAGR of 6.5% from 2022 to 2030 (Grand View Research).
Meanwhile, Wood Mackenzie forecasts an even more rapid expansion, predicting the market to grow at a CAGR of 10.2% over the next decade, reaching USD 260.8 billion by 2034.

As a strategic supplier of high-performance components for wind turbines, Kangshuo Group is fully committed to supporting the global energy transition through advanced design, precision casting, and customized manufacturing solutions tailored for the wind power sector.

01 – Precision Casting for Critical Wind Power Components

Wind turbines rely on the seamless integration of complex, high-performance components. At Kangshuo, we specialize in casting and machining the following critical parts:

• Gearbox Housings

Gearboxes convert the low-speed rotation of blades into high-speed energy for power generation. These housings must endure massive torque, impact loads, and variable conditions. Our advanced casting techniques ensure dimensional precision and structural reliability for stable turbine operation.

• Wind Power Generators

The generator is the core of the energy conversion process. We apply optimized casting parameters and rigorous quality controls to deliver generator components that meet high assembly precision and guarantee long-term performance under fluctuating wind loads.

• Bearing Housings

Precision bearing seats support rotating components like shafts and spindles. Our engineering ensures they withstand heavy loads, vibration, and high-frequency impacts — all vital for efficient turbine transmission and reliability.

02 – Smart, Integrated Manufacturing: Our Competitive Edge

Kangshuo Group leverages its Integrated Smart Manufacturing System to deliver unmatched quality and flexibility:

• Agile Production & Rapid Customization

Digitalized product development allows rapid prototyping and structure optimization at early stages. Our automated workshops minimize lead times and adapt quickly to diverse client needs.

• End-to-End Quality Assurance

From raw material inspection to real-time production monitoring and final testing, every stage is governed by a strict quality control framework, supported by advanced analytics and precision instruments.

• Cost Optimization & Sustainability

By reducing material waste, enhancing energy efficiency, and introducing green production methods, we align our processes with the sustainability goals of the wind energy sector — enabling reliable and eco-friendly component supply.

03 – Real-World Results & Future Commitment

Kangshuo has recently won a major supply contract with a global wind energy leader — a strong endorsement of our capabilities. From intelligent design to automated inspection, we ensure each part meets stringent standards for precision, durability, and performance.

Key Capabilities:

• Digital Twin-Based Design

• High-Precision CNC Machining

• Automated Testing (CMM, spectrometry, etc.)

• Smart Plant Layout with Robotic Automation

Summary

As global demand for clean energy rises, Kangshuo Group is dedicated to advancing wind energy with cutting-edge manufacturing, robust R&D, and scalable production solutions. We aim to empower wind turbine manufacturers with dependable components — faster, greener, and smarter.